Kia Sportage: Fuel Delivery System / Fuel Tank Repair procedures

Kia Sportage QL (2015-2025) Service Manual / Engine Control / Fuel System / Fuel Delivery System / Fuel Tank Repair procedures

Removal

1.	Release the residual pressure in fuel lin. (Refer to the Fuel Delivery System - Repair Procedures - "Release Residual Pressure in Fuel Line")

2.	Remove the rear seat cushion (Refer to "Seat" in BD group).

3.	Remove the fuel pump service cover (A).

4.	Disconnect the fuel pump control module connector (A).

5.	Disconnect the fuel pressure sensor connector (B).

6.	Disconnect the fuel feed tube quick connector (C).

7.	Lift the vehicle and support the fuel tank with a jack.

8.	Disconnect the fuel filler hose (A).

9.	Disconnect the ventilation tube (B).

10.	Disconnect the leveling hose quick connector (C).

11.	Remove the under cover (A) after loosening the mounting nuts.

12.

Remove the fuel tank from the vehicle after removing the fuel tank band (A).

•	When removing the fuel tank, the fuel tank must be tilted because of interfering with coupling.

Installation

Install in the reverse order of removal.

Fuel tank band installation nut :

39.2 - 54.0 N·m (4.0 - 5.5 kgf·m, 28.9 - 39.8 lb·ft)

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